Thermal coating systems

Aerogel-Containing Coatings, Specified as a System

Primer, aerogel intermediate coat and topcoat are coordinated for the substrate and exposure.

Industrial thermal coating applied to equipment
A coating is more than the aerogel layer.
SubstrateSteel, concrete or other prepared surface
BuildWet film, dry film and number of passes
ExposureWeather, chemicals, cleaning and maintenance

Start with the surface and application method

Adhesion, curing and final performance depend on preparation, compatible layers and controlled site application.

  • Surface preparation standard
  • Ambient and substrate conditions
  • Spray, roller or trowel application
  • Inspection and repair procedure
Worker applying an industrial coating system

The complete coating build

Each layer has a distinct job. Compatibility must be reviewed across the full system.

Primer

Supports adhesion and corrosion protection for the prepared substrate and service environment.

Aerogel intermediate coat

Provides the thermal layer at the specified build, number of passes and curing conditions.

Topcoat

Provides the required finish, UV, weather, chemical and maintenance resistance.

Control points for quotation

The same coating can behave differently when substrate, climate or application changes.

Design basis

Operating temperature, ambient conditions, target surface temperature or heat-loss objective.

Application plan

Area, geometry, access, method, wet-film control, recoat window and curing schedule.

Acceptance

Adhesion, thickness, appearance, holiday checks, records and any buyer-defined testing.

Keep claims attached to the tested system

A product name does not prove performance for every substrate, thickness or environment.

Confirm compatible primer and topcoatUse the order-specific TDS and method statementValidate critical applications on the real system

Build the coating enquiry around the substrate

Send the surface, temperature, area, target build, environment and application method.